Remove & Install Valve Seals *Part of 9U-7226 Valve Seal Installer Group. Start By: a. remove valve spring assembly NOTE: The valve seals can be…

Remove & Install Valves Start By: a. remove cylinder head 1. Position the cylinder head on its side as shown. NOTE: To remove valve spring…

Remove & Install Valve Springs *Part of 9U-7241 Valve Spring Compressor Group. Start By: a. remove rocker arm and shaft assemblies b. remove electronic unit…

Remove & Install Cylinder Head Assembly Start By: a. remove exhaust manifold b. remove water temperature regulator c. remove rocker arm and shaft assemblies d.…

Illustration 1 g01025099 The bolts that are marked “X” are 216 mm (8.5 inch) long. The lengths of the remaining bolts are 194 mm (7.6…

Illustration 1 g00285625 Note: Coat the inlet and the exhaust valve stems with 8T-2998 Lubricant prior to installation in the cylinder head. (1) 102-7665 Spring…

Remove & Install Cylinder Liners Start By: a. remove pistons and connecting rod assemblies 1. Put covers on the journals of the crankshaft for protection…

Remove & Install Piston Cooling Jets Start By: a. remove oil pump Fluid Spillage Containment Care must be taken to ensure that fluids are contained…

Remove & Install Spacer Plate Start By: a. remove cylinder head assembly 1. Remove gasket (2) from spacer plate (1). 2. Remove O-ring seal (3)…

Illustration 1 g01431778 The following steps are for installing the cylinder liner into the cylinder block. Apply 5P-3975 Rubber Lubricant on the surfaces of the…