Remove Camshaft And Gears start by: a) remove timing gear cover and oil pump b) remove valve lifters c) remove turbocharger 1. Remove the plug…

NOTE: For installation of camshaft, the timing mark on the camshaft gear tooth must be in alignment with the timing mark on the tooth space…

Camshaft Installation (1) Diameter of the surfaces (journals) for the camshaft bearings (new) … 2.5000 ± .0005 in.(63.500 ± 0.013 mm) Bore in the five…

Remove Air Compressor Before any air lines or hoses are disconnected, be sure the system’s pressure is zero. NOTE: Put identification marks on all lines,…

(1) Torque for nut that holds the drive pulley … 68 N·m (50 lb ft) NOTE: Tighten nut more to get alignment of hole for…

Remove & Install Turbocharger Fluid Spillage Containment Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and…

S4D (1) Endplay for shaft (new) … 0.114 ± 0.038 mm (.0045 ± .0015 in) Maximum permissible endplay (worn) … 0.20 mm (.008 in) (2)…

Remove Shutoff Housing, Check Valve & Bypass Valve Fluid Spillage Containment Care must be taken to ensure that fluids are contained during performance of inspection,…