Put SAE 20W oil on all bushings, seals and oil wicks.
Put field winding coil (24) and pole shoes (25) in position in the starting motor housing. Put 9s-3263 Thread Lock Compound on the threads of screws (26). Tighten screws (26) to a torque of 20.3 ± 2.3 N·m (179.7 ± 20.4 lb in).
Illustration 2
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Put 5P-0960 Molybdenum Grease on the armature bushing areas. Do not put grease on the armature core or the commutator. Put armature (23) into the starting motor housing.
Illustration 3
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Install the outside O-ring seals if it is necessary. Install the shift lever housing (21). Install five bolts (22). Install the brake disc on the armature shaft.
Illustration 4
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Install the pinion drive (19) and the shift lever. Install the O-ring seal if it is necessary. Install the shift lever pin (20). Install the retainer (18) with tool (A) .
Illustration 5
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Align the pinion drive housing (16). Install six bolts (17) .
Illustration 6
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Install brushes (15) and negative “-“terminal (14) in the brush holders. Install brush spring (10) against the side of each brush.
Illustration 7
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Install the brush holder. Connect the field winding leads (13) to the brush holder (11) .
Put the washer (12) onto the armature assembly. Push the brushes (10) into the holders so that the springs are on top of the brushes.
Illustration 8
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Install the bushing (9) into the rear housing if it is necessary.
Illustration 9
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Install six bolts (8) and rear housing (7). Torque bolts (8) to 5.7 ± 1.1 N·m (50.4 ± 9.7 lb in). Install wire assembly (2), washers, and negative terminal nuts “-“.
Illustration 10
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Install solenoid (1). Align the solenoid link with the hole in the shift lever. Install three bolts (2) in the shift lever housing. Torque bolts (2) to 17.8 ± 3.7 N·m (157.5 ± 32.7 lb in).
Install wire assembly (4). Connect motor terminal “MTR” (3) to the starter motor housing.
