Assemble the Starting Motor
| Required Tools | |||
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| Tool | Part Number | Description | Quantity |
| A | 1P-1855 | Retaining Ring Pliers | 1 |
| B | 1P-0510 | Driver Gp | 1 |
- Put field winding coil (29) and pole shoes (30) in position in the starting motor housing. Put 9s-3263 Thread Lock Compound on the threads of screws (31). Tighten to a torque of 20.3 ± 2.3 N·m (179.7 ± 20.4 lb in).
- Install bushing (27) and seal (28) into the shift lever housing. Use tool group (B) .
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| Illustration 2 | g00810276 |
- Install the seals on pin (26). Hold shift lever (24) in shift lever housing (22) and install pin (19) through the housing and lever (24). Install ring (23) with tool (A) .
- Put shift lever housing (22) in position on the starting motor housing. Install bolts (25) and tighten bolts (25) to a torque of 18.9 ± 2.6 N·m (167.3 ± 23.0 lb in).
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| Illustration 4 | g00810272 |
- Put 5P-0960 Molybdenum Grease on the armature bushing areas. Do not put grease on the armature core or the commutator. Install washer (21) on armature (18). Put armature (18) into the starting motor housing. Hold pinion drive (20) in the shift lever fork and insert armature (18) through the shift housing and pinion drive.
Note: The pinion drive that is on the 41-MT starting motor is not same pinion drive that is shown. The pinion drive is similar to a 42-MT starting motor. Refer to Disassembly and Assembly, “Starting Motor – Assemble”.
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| Illustration 5 | g00810429 |
- Put retainer (17) on armature shaft (18). Install ring (19) into the groove and force retainer (17) over ring (19) in order to lock the ring in position.
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| Illustration 6 | g00810266 |
- Put pinion drive housing (14) in position on shift lever housing (22). Install bolts (15) and tighten the bolts to a torque of 23.7 ± 6.1 N·m (209.8 ± 54.0 lb in).
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| Illustration 8 | g00810444 |
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| Illustration 9 | g00810249 |
