Illustration 1 g01025099 The bolts that are marked “X” are 216 mm (8.5 inch) long. The lengths of the remaining bolts are 194 mm (7.6…

Illustration 1 g00285625 Note: Coat the inlet and the exhaust valve stems with 8T-2998 Lubricant prior to installation in the cylinder head. (1) 102-7665 Spring…

Remove & Install Cylinder Liners Start By: a. remove pistons and connecting rod assemblies 1. Put covers on the journals of the crankshaft for protection…

Remove & Install Piston Cooling Jets Start By: a. remove oil pump Fluid Spillage Containment Care must be taken to ensure that fluids are contained…

Remove & Install Spacer Plate Start By: a. remove cylinder head assembly 1. Remove gasket (2) from spacer plate (1). 2. Remove O-ring seal (3)…

Illustration 1 g01431778 The following steps are for installing the cylinder liner into the cylinder block. Apply 5P-3975 Rubber Lubricant on the surfaces of the…

Illustration 1 g01097311 Right side view (1) Dowel Apply 7M-7456 Bearing Mount Compound to the dowel before installation. The dowel extends above the top surface…

Remove Crankshaft Rear Seal & Wear Sleeve Start By: a. remove flywheel NOTE: The crankshaft rear seal and wear sleeve come as a set and…

Remove Crankshaft Front Seal & Wear Sleeve Start By: a. remove vibration damper NOTICE The crankshaft front seal and wear sleeve come as a set…

Remove Crankshaft Start By: a. remove timing gear cover b. remove flywheel housing c. remove pistons and connecting rod assemblies d. remove crankshaft rear seal…