Installation Procedure
- Thoroughly clean the mating surface of the front housing and the cylinder block.
- Apply a continuous film of Tooling (A) to the entire joint face of the cylinder block.Note: The front housing must be installed within ten minutes of applying Tooling (A) to the cylinder block.
Note: Do not allow Tooling (A) to seal the main oil passage on front housing (3) .
- Apply Tooling (B) to the sealing surface of the engine oil pan and the cylinder block.Note: The front housing must be installed within five minutes of applying Tooling (B) to the engine oil pan.
- Position front housing (3) on the cylinder block.
- Install bolts (1) that fasten the front housing to the cylinder block.
- Install bolts (2) that fasten the engine oil pan to the front housing. Tighten the bolts to a torque of 31 ± 1 N·m (23 ± 1 lb ft).
End By:
- Install the crankshaft front seal. Refer to Disassembly and Assembly, “Crankshaft Front Seal – Install”.
- Install the camshaft. Refer to Disassembly and Assembly, “Camshaft – Install”.
- Install the auxiliary water pump. Refer to Disassembly and Assembly, “Auxiliary Water Pump – Install”.
- Install the unit injector hydraulic pump. Refer to Disassembly and Assembly, “Unit Injector Hydraulic Pump – Install”.
- Install the speed/timing sensor. Refer to Disassembly and Assembly, “Speed/Timing Sensor – Remove and Install”.