Assembly Procedure Table 1 Required Tools Tool Part Number Part Description Qty A 4C-3601 Piston Ring Expander 1 B 1P-1861 Retaining Ring Pliers 1 C…

Disassembly Procedure Start By: Remove the pistons and the connecting rods. Refer to Disassembly and Assembly, “Pistons and Connecting Rods – Remove”. Use Tooling (B)…

Removal Procedure Start By: Remove the cylinder head. Refer to Disassembly and Assembly, “Cylinder Head – Remove”. Remove the engine oil pump. Refer to Disassembly…

Removal Procedure Start By: Remove the engine oil pan. Refer to Disassembly and Assembly, “Engine Oil Pan – Remove and Install”. Remove bolt (2) and…

Removal Procedure Drain the engine oil into a suitable container for storage or disposal. Refer to the Operation and Maintenance Manual. Note: Do not pry or…

Removal Procedure Start By: Remove the aftercooler, if necessary. Refer to Disassembly and Assembly, “Aftercooler – Remove”. Remove the auxiliary water pump, if necessary. Refer…

Installation Procedure Install the new cylinder head gasket.   Attach a suitable lifting device to cylinder head (9) . The weight of cylinder head (9)…

Start By: Remove the rocker arm and shaft. Refer to Disassembly and Assembly, “Rocker Arm and Shaft – Remove”. Remove the electronic unit injector. Refer…

Installation Procedure Apply Tooling (A) to both ends of the pushrods.   Lubricate the pushrods with clean engine oil. Install the pushrods and the valve…

Assembly Procedure Lubricate all components of the rocker arm shaft with clean engine oil. Install spring (3), stand (4), intake rocker arm (5), exhaust rocker…