C3.3B – Fuel Injection Pump and Governor – Disassemble

Disassembly Procedure

Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     390-1150     Injection Pump Gear Puller     1    
154-6360 Bolt     1    
B     8H-0663     Bearing Puller     1    

Start By:

  1. Remove fuel injection pump and governor.



    Illustration 1g02805638

  1. Inspect fuel injection pump and governor (1) .

  1. Remove tube (2) .



    Illustration 2g02805639

  1. Use suitable blocking and position the fuel injection pump and governor. Remove bolts (4) and remove governor housing assembly (3) .

  1. Remove two bolts (4B) and remove stop solenoid (4A) . Replace o-ring if necessary.



    Illustration 3g02805640

  1. Remove and inspect O-ring seal (5) from governor housing assembly (3) . If necessary, replace O-ring seal (5) with new.

  1. Remove shaft (6) and spring (7) from governor housing assembly (3) . Remove governor lever (8) .



    Illustration 4g02805641

  1. Remove pin (10) from governor lever assembly (12) .

  1. Remove speed control lever (9) and spring (11) from governor lever assembly (12) .

  1. Remove spring (13) and remove governor lever assembly (12) with the O-ring seals.



    Illustration 5g02805656



    Illustration 6g02805658

  1. Remove governor sleeve (13) and nut (16) . Remove governor weights (15) .



    Illustration 7g02805660



    Illustration 8g02805696

  1. Remove nut (17) from gear (18) .

    Note: Nut (17) has reverse threads.

  1. Use Tooling (A) to remove gear (18) .



    Illustration 9g02805716

  1. Remove bolts (19) and retaining plate (20) .

  1. Remove fuel camshaft (24) from the housing assembly.

  1. Remove screws (21) and retaining plate (22) . If necessary, replace key (23) with new.



    Illustration 10g02805762

Leave a Reply

Your email address will not be published. Required fields are marked *