SMCS – 1088-035-TA; 7498-035
Illustration 1 g02475817
Example of Cat ET screenshot of the histogram. This histogram is populated when the engine system has calculated a condition in which high exhaust temperatures are present. A fault code will not be logged when the system calculates a high exhaust temperature condition, but will activate a de-rate to the engine in order to protect the engine system. This is normal under most circumstances and no additional troubleshooting is necessary.
Note: Information from this histogram is to be used with active and logged diagnostic trouble codes. This histogram is informational if no diagnostic codes are active or logged.
|Troubleshooting Test Steps||Values||Results|
2. Check for Boost Leakage
A. Apply a light load to the engine and check for boost leakage.
Result: Boost leakage was found.
Repair the leaks. Return the unit to service.
Result: Boost leakage was not found.
Proceed to Test Step 3.
3. Check the Engine Operating Conditions
A. Check the histogram to determine if the high exhaust temperature was due to normal operation.
If derates are suspected, reset histogram and return the unit to service. If the histogram repopulates without fault codes, the derate was under normal engine operation.
Result: The code was logged during a heavy load.
Reduce the load on the engine. Return the unit to service.
Result: The code was not logged during a heavy load.
Proceed to Test Step 4.
4. Check the Exhaust Balance Valve
A. An exhaust balance valve that has failed in the closed position can cause high exhaust temperatures, Refer to Troubleshooting, “Exhaust Balance Valve – Test” for the correct troubleshooting procedure.
|Failed exhaust balance valve||
Result: The exhaust balance valve has failed.
Repair or replace the balance valve. Return the unit to service.
Result: The exhaust balance valve has not failed.
Proceed to Test Step 5.
5. Check the Engine Operating Altitude
A. Check the engine operating altitude.
High altitudes can cause high exhaust temperatures, consider the operational altitude when troubleshooting a high exhaust temperature. High exhaust temperatures are associated with high operational altitudes.
When operating below 5500ft and the ambient temperature is below
|High operational altitudes||
Result: The engine was operating at high altitudes.
The high exhaust temperature was due to high altitudes. Return the unit to service.
Result: The engine was not operating at high altitudes.
Proceed to Test Step 6.
6. Check for an Obstructed Aftercooler
A. The intake manifold air temperature can increase if the flow through the aftercooler is obstructed. Check the aftercooler for obstructions or debris. Ensure that the flow of air or coolant through the aftercooler is adequate.
Result: The engine aftercooler was obstructed.
Clear any obstructions. Return the unit to service.
Complete the procedure in the order in which the steps are listed.
The procedure did not correct the issue, contact your Cat dealer Technical Communicator (TC). For further assistance, your TC can confer with the Dealer Solutions Network (DSN).