D330, D333, 3304, 3306 – Starting System

Use a D.C. voltmeter to locate starting system components which do not function.

Push the start switch button or turn the HEAT-START switch to the START position to energize the starter solenoid. Starter solenoid operation is audible as the starter motor pinion engages with the ring gear on the engine flywheel. The solenoid operation should also close the electric circuit to the motor. Attach one voltmeter lead to the solenoid terminal that is connected to the motor. Ground the other lead. Energize the starter solenoid and observe the voltmeter. A battery voltage reading indicates the malfunction is in the motor. It must be removed for further testing. No voltmeter reading indicates that the solenoid contacts do not close and the solenoid must be repaired or the starter pinion clearance should be adjusted to .36 in. (9.1 mm).

A starting motor solenoid that will not operate may not be receiving battery current. Attach one lead of the voltmeter to the solenoid battery cable connection. Ground the other lead. No voltmeter reading indicates a faulty circuit from the battery. A voltmeter reading indicates further testing is necessary.

Continue the test by attaching one voltmeter lead to the starting motor solenoid small wire terminal and the other lead to ground. Observe the voltmeter and energize the starter solenoid. A voltmeter reading indicates that the malfunction is in the solenoid. No voltmeter reading indicates the starter switch or wiring is the fault.

Attach one lead of the voltmeter to the starter switch battery wire terminal and ground the other lead. A voltmeter reading indicates a defective switch.

A starting motor that operates too slow can be overloaded by excessive mechanical friction within the engine being started. Slow starting motor operation can also be caused by shorts, loose connections and/or excessive dirt within the motor.

Glow plugs can be checked with an ammeter. Disconnect the wire lead from the glow plug terminal on the HEAT-START switch. Install an ammeter, in series, between the disconnected lead and the terminal on the switch. Observe the ammeter with the HEAT-START switch turned to the HEAT position. Each 12 volt glow plug draws approximately 10 amperes; 24 volt, 6 amperes and 30 volt, 4 amperes. The ampere draw of one glow plug multiplied by the number of engine cylinders will be the total ampere draw of the glow plugs in the engine. A low reading is an indication of one or more defective glow plugs. Disconnect one glow plug lead at a time and observe the ammeter with the switch turned to HEAT. The disconnected glow plug that does not change the ammeter reading is the defective glow plug.

When no ammeter reading is obtained, test the HEAT-START switch. Attach one lead of the voltmeter to the glow plug wire terminal on the HEAT-START switch and the other lead to the ground. Observe the voltmeter and turn the switch to HEAT. No voltage indicates that the HEAT-START switch is defective.

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