Remove Turbocharger 1. Loosen hose clamps (1) on the inlet manifold. 2. Loosen clamps (2) and slide them back on tubes (3). 3. Remove two…

Disassemble Turbocharger (Schwitzer 4TF555) start by: a) remove turbocharger 1. Make a mark on compressor housing (1), cartridge assembly (3) and turbine housing for correct…

Disassemble Turbocharger (AiResearch TM6140) start by: a) remove turbocharger NOTE: Make a mark on housings and cartridge for location at assembly. 1. Loosen clamp assembly…

Remove Turbocharger 1. Loosen two clamps (1) and (3) and disconnect hoses (2) from the inlet manifold. 2. Loosen clamp (5). 3. Remove three bolts…

(1) End play for shaft (new) … .0020 to .0032 in.(0.501 to 0.081 mm) (2) Tighten bolts that hold back plate to bearing housing to…

(1) Nut for impeller (See TURBOCHARGER IMPELLER INSTALLATION). NOTICE Do not bend or add stress to the shaft when nut is tightened. (2) Torque for…

(1) End play for shaft (new) … .0045 ± .0015 in.(0.114 ± 0.038 mm) Maximum permissible end play (worn) … .008 in.(0.20 mm) (2) Thickness…

TEST FOR TYPE OF IMPELLER INSTALLATION 1. Install the proper thrust collar and seal carrier spacer on the shaft wheel assembly to be used. 2.…

Remove Exhaust Manifolds 1. Remove two bolts (1) from the flanges. 2. Bend the tabs back on locks (2). 3. Remove the bolts, exhaust manifold…